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Overlay plate Product List

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Cement factory various case studies

Cement factory various case studies

We will introduce many case studies, including measures to extend the lifespan of mantle cone caves!

We would like to introduce a case where our products were adopted by a cement factory. By processing and attaching the overlay plates "Hardplate" and the ultra-lightweight "Hardlite" products to the surface, we can significantly extend the lifespan of the mantle and cone cave. In addition, these products have been adopted as measures to prolong the lifespan of hammer crushers and rotary kilns. [List of Adoption Cases] ■ Measures to extend the lifespan of dam rings and airflow ■ Measures to extend the lifespan of mantles and cone caves ■ Measures to extend the lifespan of hammer crushers ■ Measures to extend the lifespan of roller presses ■ Measures to extend the lifespan of sieves and screens ■ Measures to extend the lifespan of rotary kilns *For more details, please refer to the PDF materials or feel free to contact us.

  • Steel
  • Other metal materials
  • Overlay plate

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Steelworks Various Adoption Cases

Steelworks Various Adoption Cases

We will introduce many examples of the adoption of measures for extending the lifespan of blast furnaces, sintering furnaces, various pipes, gates, and more!

We would like to introduce a case where our products have been adopted by a steel mill. It is possible to replace the lower body section of the blast furnace's tuyere with products made from hardfacing plates "Hardplate" and "Hardlite." By using high-temperature resistant materials for the filler, we contribute to longer service life. In addition, our products have been adopted for measures to extend the life of sintering furnaces, chutes, and for hardfacing repairs of crane wheels. 【List of Adoption Cases】 ■ Measures for extending the life of blast furnaces ■ Measures for extending the life of sintering furnaces (Sinter star) ■ Measures for extending the life of sintering furnaces (screen, sinter bars, etc.) ■ Measures for extending the life of chutes ■ Measures for extending the life of various pipes and gates ■ Hardfacing repairs of crane wheels *For more details, please refer to the PDF document or feel free to contact us.

  • Steel
  • Other metal materials
  • Overlay plate

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Hardened Meat Platter "D-Plate"

Hardened Meat Platter "D-Plate"

The highest level of wear-resistant solution using chrome carbide overlay technology!

"D-Plate" is a hardened overlay plate designed specifically for environmental applications. We individually blend the appropriate chemical composition tailored to the site conditions and create a custom design. Our unique composite structure with a mild steel base material achieves both toughness and machinability. It realizes a low wear reduction that surpasses typical wear-resistant steels. Even under harsh conditions, it maintains stable hardness, contributing to the longevity of various industrial machine parts. [Features] ■ Custom design suited to the environment ■ Overwhelming wear resistance ■ Compatibility with diverse shapes ■ Reduction in TCO (Total Cost of Ownership) *For more details, please feel free to contact us.

  • Other metal materials
  • Overlay plate

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Achieving long life for wear-resistant parts! High-performance overlay plate "D-Plate"

Achieving long life for wear-resistant parts! High-performance overlay plate "D-Plate"

Custom designs tailored for harsh wear environments extend equipment lifespan. They contribute to reducing replacement frequency, maintenance costs, and equipment downtime risks.

D-Plate is a high-wear-resistant solution that employs chromium carbide overlay technology. It contributes to equipment wear countermeasures, extending the lifespan of parts, and reducing maintenance costs for maintenance and equipment management personnel in industries such as manufacturing, biomass power generation, and thermal power generation, where wear is severe. Custom designs are available for optimal specifications tailored to the usage environment, such as wear, impact, high temperature, and corrosion, from hundreds of different formulation recipes. In addition to the plate product "D-Plate," it also supports wear-resistant components like liners, chutes, and hoppers, with a surface smooth type "D-Plate S" that balances wear resistance and adhesion prevention (low friction). With excellent wear resistance, it significantly reduces the frequency of parts replacement and maintenance work, thereby lowering the risk of unexpected equipment downtime. It also contributes to reducing equipment downtime, maintenance costs, and TCO (total cost of ownership). We can accommodate complex shapes and custom manufacturing, providing optimal wear-resistant solutions tailored to your equipment environment. 【Features】 ■ Reduction of initial costs compared to conventional products ■ Suitable design according to the environment (adaptability to various shapes) ■ Overwhelming wear resistance ■ Reduction of TCO (total cost of ownership)

  • Other metal materials
  • Overlay plate

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